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Transition piece

Material:
austenitic stainless steel
Internal weld overlay:
erosion resistant chromium-rich alloy
Equipment type:
mechanical
Connection type:
bolted
Operating medium:
water + petroleum coke

In-line crusher unit

Coke size before the crusher:
1000 mm
Coke size after the crusher:
100 mm
Capacity:
800-1200 t/h
Internal weld overlay:
erosion resistant chromium-rich alloy
Additional equipment:
hydraulic power unit as an actuator
lube oil unit for bearings cooling

Sluice way

Material:
austenitic stainless steel
Internal weld overlay:
erosion resistant chromium-rich alloy
Equipment type:
mechanical
Connection type:
bolted
Operating medium:
water + petroleum coke

Dewatering bin

Equipment type:
above ground vessel with internals
Material:
austenitic stainless steel
Internals:
austenitic stainless steel
Coke moisture at outlet:
< 10%

Slurry pumps

Equipment type:
centrifugal horizontal
Internal weld overlay:
erosion resistant chromium-rich alloy
Auxiliary equipment:
lube oil unit
frequency converter
Operating medium:
water + petroleum coke
Particle size (max.):
0-100 mm
Particle concentration:
< 1000 ppm

Drain water pumps

Equipment type:
centrifugal horizontal
Internal weld overlay:
erosion resistant chromium-rich alloy
Auxiliary equipment:
lube oil unit
frequency converter
Operating medium:
water + petroleum coke
Particle size (max.):
0-50 mm
Particle concentration:
< 1000 ppm

Transport water pumps

Equipment type:
centrifugal horizontal
Operating medium:
transport water
Particle size:
0-5 mm
Particle concentration:
1000 ppm

Flushing water pumps

Equipment type:
centrifugal horizontal
Operating medium:
flushing water
Particle size:
0-1 mm
Particle concentration:
0-2%

Dirty water pumps

Equipment type:
centrifugal vertical
Material:
Cr-Ni-Mo austenitic stainless steel
Operating medium:
dirty water
Particle size:
0-40 mm
Particle concentration:
0-40%

Air cooler

Tube bundle:
austenitic stainless steel
Operating medium:
transport water
Particle size (max.):
≤ 0,05 mm
Particle concentration:
0.1%

Dry coke discharge valve

Equipment type:
gate valve
Actuator type:
electrohydraulic
Material:
austenitic stainless steel
Operating medium:
water + petroleum coke

Vibration feeder

Operating medium:
petroleum coke
Free water content (max.):
10% wt
Particle size:
0-100 mm
Chute:
316Ti stainless steel with Sicromal cladding
Auxiliary equipment:
variable speed drive (VSD)
anti-condensation heaters

Magnetic separator

Equipment type:
electromagnetic
Purpose:
metal particles separation from material
Location:
above belt conveyor
Cleaning method:
manual/automatic

Closed belt conveyor

Belt width:
1000 mm
Location:
inside conveyor gallery
Gallery type:
rectangular/tubular
Quantity of walkways:
1/2
Auxiliary equipment:
HVAC system
belt scales

Sampler

Unit type:
transverse/cross belt
Material of construction:
stainless steel
Sampling:
according to the Customer country standards
Auxiliary equipment:
sample grinding unit

Storage silos

Operating medium:
petroleum coke
Material:
concrete / low temperature carbon steel / alloy steel
Auxiliary equipment:
air cannons
vent filters

Plough for each silo

Purpose:
material flow direction from a conveyor to a silo / bypass
Operating mode:
automatic
Additional information:
integration to general DCS / conveyor system control system
Alternative solution:
tripper car

Transfer tower

Purpose:
material transfer from one conveyor to another
Auxiliary equipment:
vent filters
maintenance hoist
HVAC system

Anti freezing system (Gasoil / Water)

Operating medium:
LCGO (winter) / water (summer)
Consumption (average):
1 l / 1 t of coke
Operating mode:
automatic

Railcar weight scale

Type:
static / dynamic
Allowable error:
0.1%
Operating mode:
automatic

Levelling device

Purpose:
material even distribution in the railcar
Installation location:
above rail tracks
Operating mode:
automatic

Shunting device

Purpose:
wagons moving under specified conditions
Auxiliary equipment:
buffer truck assembly
automatic rope tensioning system
automatic wagon positioning system

Wagon identification system

Purpose:
automatic fiscal metering of sold products
Main components:
set of video cameras
communication cables
electric connectors and junction boxes
PC in the operator room
optical character recognition software
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1
Crushing zone
2
Transportation and dewatering zone
3
Loadout zone
4
Coke storage zone
5
Coke loading station
1
Transition piece
2
In-line crusher unit
3
Sluice way
1
Dewatering bin
2
Slurry pumps
3
Pumping station
4
Air cooler
1
Discharge valve and vibration feeder
2
Magnetic separator
3
Conveyor systems
4
Sampler
1
Storage silos
2
Plough for storage silos
3
Transfer tower
1
Anti freezing system and railcar weight scale
2
Levelling device
3
Shunting device
4
Wagon identification system